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Tilt Tray Sorter

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Model 700  Powered Tilt Tray Sorter

The  Powered Tilt Tray Sorters are probably the most versatile of all sorting machines. Aimed at larger and irregular shaped items, they provide an inherentfacility for recirculation of items which differentiates them from many other sorting technologies. Above all, they provide for very high levels of throughput witha highly controlled sorting action, designed to minimise damage to items which can be associated with mechanical handling processes. The Model 700Powered Tilt Tray Sorter consists of a series of linked carriages powered around the sorter track by specially tuned Linear Induction Motors (LIMs). Thecarriages comprise of powered tilting units, which support product-carrying trays. These trays are used for the transportation of products and can beenergised to tilt to both sides of the machine at any software programme discharge position.The tipping action of the tray is such that the rotational profileremains constant throughout the product weight range, without causing launching of the lightest product.
The tipping action is generated through the control of a specialised-braked geared motor unit, removing the need for mechanical latches, cams and switchdevices. This contact-less approach removes the necessity for maintenance and setting up associated with other mechanical designs. The other main benefitof this approach is that the tipping profile is not affected by the linear speed for the sorter.

 When a loaded tray arrives at the required discharge position, it is remotely signalled to tip by a Radio Frequency (RF) sub system. When the tip has beencompleted the on board controller is instructed to straighten the tray prior to the next induction point ready to accept the product.

• Tray Pitch Options-1200mm
• Product sizes:

• Maximum:900x900x750mm (SingleTray)

• Minimum:  150 x 150 x75mm

• Maximum Single TrayLoad 60 Kg

• Maximum Linear Speed2m/sec

• Maximum Incline Angle 15degree
• Induction Angles of 30 and 45degrees
• Track Bend Centreline Radii
• 3.0 meters (Speeds < 1.5m/s, AllPitches)
• 4.0 meters (Speeds > 1.5m/s; AllPitches)
• Totally Enclosed Track
• Cable Routing Built Into TrackDesign
• Tip Angle of 38 degrees


Application Benefits
Linear InductionMotor Drive
Quiet, wear free operation
Advanced LIMTechnology
Reduced running costs
Non ContactDesign
Reduces downtime forplanned maintenance
MaintenanceFriendly Design
Routine maintenanceactivities are simplified bydesign, thus are faster tocomplete
Totally EnclosedSorter Track
Eliminates problemsassociated with strayproduct, improves machinemaintainability
High Availability
Proven high reliability(typically in excess of99.5%) with fast repairtimes gives high availability
Controllable TipProfile
Minimises impact toproducts during sortertipping and gives the abilityto tip on curves
ExtensiveDetection Arrays
Minimises machine andproduct damage caused byexceptional conditions
HighPerformanceInducts with Re-Synchronisation
Give high throughput rateswhilst reducing operatorattendance at inductionpoints
RF SignallingSystem
Infinite number of softwaredefined tip positions
Simplified addition ofchutes
Tray banking on curves
Straighten trays whererequired
Hinged LIMSupport Frame
Gives easy maintenanceaccess to LIM drives viadrop down support frame,improves MTTR of sorter
Split TipperModule
Simplifies carriagereplacement by eliminatingthe need to split the sortertrain
Tip On Bends
Permits greater density ofchutes per metre of sorter
Plug & Play
Key maintenance elementsfitted with plug socketconnections:
LIM drives
Tipper and Tray modules
Quiet RunningDuring Operation
Noise level of 62dB(A)
Modular Design
Facilitates complexinstallations andsubsequent modifications,simplifies maintenanceactivities
State of the ArtPLC Controls
Use of standard PLCtechnology enables clients’sorting/screening schemesto be complemented
Options The infil between trays, assembled by customer requirement